Aerotech BA10 SERIES User Manual

BA50/75/100 SERIESUSER’S MANUALP/N: EDA140 (V1.2)AEROTECH, Inc. • 101 Zeta Drive • Pittsburgh, PA. 15238-2897 • USAPhone (412) 963-7470 • Fax (412) 9

Introduction BA50/75/100 User’s Manual1-2 Aerotech, Inc. Version 1.21.2. Models, Options and PackagesThe BA high current drives are available in three

BA50/75/100 User’s Manual IntroductionVersion 1.2 Aerotech, Inc. 1-31.3. BA Drive PackageThe standard package includes the heat sink, cover, shunt reg

Introduction BA50/75/100 User’s Manual1-4 Aerotech, Inc. Version 1.21.4. Hardware Overview and FunctionThe BA series consist of two power connections

BA50/75/100 User’s Manual IntroductionVersion 1.2 Aerotech, Inc. 1-5For the BA75 and BA100, only three phase-input power should be used.1.4.2. DIP Swi

Introduction BA50/75/100 User’s Manual1-6 Aerotech, Inc. Version 1.2The following examples should be used as a guideline for setting the DIP switches.

BA50/75/100 User’s Manual IntroductionVersion 1.2 Aerotech, Inc. 1-7Table 1-4. Connector P1 PinoutsPin #Input orOutputSignal FunctionPin 1 shield grou

Introduction BA50/75/100 User’s Manual1-8 Aerotech, Inc. Version 1.2Table 1-4. Connector P1 Pinouts (Cont’d)Pin #Input orOutputSignal FunctionPin 17 i

BA50/75/100 User’s Manual IntroductionVersion 1.2 Aerotech, Inc. 1-91.4.5. I/O CircuitryThe following shows the internal circuitry for the BA amplifie

Introduction BA50/75/100 User’s Manual1-10 Aerotech, Inc. Version 1.2Figure 1-6. 6 Limit InputsFigure 1-7. Hall and Encoder Inputs+ILMT+5V74HC14.1 UF1

BA50/75/100 User’s Manual IntroductionVersion 1.2 Aerotech, Inc. 1-111.5. Safety Procedures and WarningsThe following statements apply wherever the Wa

If you should have any questions about the BA50, 75, or 100 and/or comments regarding the documentation, pleaserefer to Aerotech online at:http://www.

Introduction BA50/75/100 User’s Manual1-12 Aerotech, Inc. Version 1.2

BA50/75/100 User’s Manual Installation and OperationVersion 1.2 Aerotech, Inc. 2-1CHAPTER 2: INSTALLATION AND OPERATIONIn This Section:• Introduct

Installation and Operation BA50/75/100 User’s Manual2-2 Aerotech, Inc. Version 1.2Table 2-1. Jumper SelectionsJumpers Positions Function1-2 Selects br

BA50/75/100 User’s Manual Installation and OperationVersion 1.2 Aerotech, Inc. 2-3Figure 2-1. BA50/75/100 Board Assembly (Jumpers Shown in Default)1

Installation and Operation BA50/75/100 User’s Manual2-4 Aerotech, Inc. Version 1.22.3. Wiring, Grounding, and Shielding TechniquesTo reduce electrical

BA50/75/100 User’s Manual Installation and OperationVersion 1.2 Aerotech, Inc. 2-5Figure 2-2. Wiring to Minimize EMI and Capacitive Coupling2.3.2. Mi

Installation and Operation BA50/75/100 User’s Manual2-6 Aerotech, Inc. Version 1.2Another problem that potentially exists with off line connections is

BA50/75/100 User’s Manual Installation and OperationVersion 1.2 Aerotech, Inc. 2-72.4. Integrated ConfigurationsThe BA amplifiers can be integrated i

Installation and Operation BA50/75/100 User’s Manual2-8 Aerotech, Inc. Version 1.22.4.2. Current Command ConfigurationIn this configuration, the outpu

BA50/75/100 User’s Manual Installation and OperationVersion 1.2 Aerotech, Inc. 2-92.4.3. Dual-Phase Command ConfigurationThis mode is used with a bru

BA50/75/100 User’s Manual Table of ContentsVersion 1.2 Aerotech, Inc. iiiTABLE OF CONTENTSCHAPTER 1: INTRODUCTION...

Installation and Operation BA50/75/100 User’s Manual2-10 Aerotech, Inc. Version 1.22.5. Control ConnectionsThe BA drives can be wired into a system in

BA50/75/100 User’s Manual Installation and OperationVersion 1.2 Aerotech, Inc. 2-11For most applications under the velocity command mode, the preferr

Installation and Operation BA50/75/100 User’s Manual2-12 Aerotech, Inc. Version 1.2To minimize the possibility of electrical shock and bodily injury,

BA50/75/100 User’s Manual Installation and OperationVersion 1.2 Aerotech, Inc. 2-132.6. Motor Phasing ProcessWhen configuring the BA amplifier to run

Installation and Operation BA50/75/100 User’s Manual2-14 Aerotech, Inc. Version 1.2Figure 2-9. Motor PhasingMotorAmplifierPHASE APHASE BPHASE CMotor R

BA50/75/100 User’s Manual Installation and OperationVersion 1.2 Aerotech, Inc. 2-152.7. Current Regulator AdjustmentThe three-phase current regulator

Installation and Operation BA50/75/100 User’s Manual2-16 Aerotech, Inc. Version 1.2Pins 1-18 and 2-17 “Personality module” RCN1 provide gain compensat

BA50/75/100 User’s Manual Technical DetailsVersion 1.2 Aerotech, Inc. 3-1CHAPTER 3: TECHNICAL DETAILSIn This Section:• Part Number and Ordering I

Technical Details BA50/75/100 User’s Manual3-2 Aerotech, Inc. Version 1.23.2. Electrical SpecificationsThe electrical specifications and connector P

BA50/75/100 User’s Manual Technical DetailsVersion 1.2 Aerotech, Inc. 3-3Table 3-2. Electrical Specifications (Cont’d)Feedback Inputs- Hall a-Pin 4

Table of Contents BA50/75/100 User’s Manualiv Aerotech, Inc. Version 1.2

Technical Details BA50/75/100 User’s Manual3-4 Aerotech, Inc. Version 1.2Table 3-2. Electrical Specifications (Cont’d)Motor Outputs- Motor - phase

BA50/75/100 User’s Manual Technical DetailsVersion 1.2 Aerotech, Inc. 3-53.3. BA Amplifier DimensionsThe outline dimensions for the BA amplifiers a

Technical Details BA50/75/100 User’s Manual3-6 Aerotech, Inc. Version 1.2 Figure 3-1. BA50 Amp Front View92.7 [3.65]50.8 [2.00]24.1 [.95] 2.5 [.10]2

BA50/75/100 User’s Manual Technical DetailsVersion 1.2 Aerotech, Inc. 3-7Figure 3-2. BA50 Amp Side View (Preferred Mounting)4.8 [.19]Typ.206.8 [8.1

Technical Details BA50/75/100 User’s Manual3-8 Aerotech, Inc. Version 1.2Figure 3-3. BA75/100 Mounting∇ ∇ ∇2.5[.10]92.7[3.65]33.3[1.31]50.8[2.00]T

BA50/75/100 User’s Manual TroubleshootingVersion 1.2 Aerotech, Inc. 4-1CHAPTER 4: TROUBLESHOOTINGIn This Section:• Amplifier Related Problems...

Troubleshooting BA50/75/100 User’s Manual4-2 Aerotech, Inc. Version 1.2Table 4-1. Amplifier Faults, Causes, and Solutions - ContinuedSymptom Possibl

BA50/75/100 User’s Manual Glossary of TermsVersion 1.2 Aerotech, Inc. A-1APPENDIX A: GLOSSARY OF TERMSIn This Section:• Description ...

Glossary of Terms BA50/75/100 User’s ManualA-2 Aerotech, Inc. Version 1.2

Warranty and Field Service BA50/75/100 User’s ManualVersion 1.2 Aerotech, Inc.B-1APPENDIX B: WARRANTY AND FIELD SERVICEIn This Section:• Laser Product

BA50/75/100 User’s Manual List of FiguresVersion 1.2 Aerotech, Inc. vLIST OF FIGURESFigure 1-1. BA50 /75/100 Series Amplifiers ...

BA50/75/100 User’s Manual Warranty and Field ServiceB-2 Aerotech, Inc. Version 1.2After Aerotech’s examination, the buyer shall be notified of the rep

BA50/75/100 User’s Manual Cable DrawingsVersion 1.2 Aerotech, Inc. C-1APPENDIX C: CABLE DRAWINGSIn This Section:• Description ...

Cable Drawings BA50/75/100 User’s ManualC-2 Aerotech, Inc. Version 1.2Figure C-2. BA Series Light Duty Brushless Motor Cable (PMC) (BA 50 only)∇ ∇

BA50/75/100 User’s Manual IndexVersion 1.2 Aerotech, Inc. iSymbols+/- Limit Inputs Circuitry, 1-10AAccessories, 3-1Amplifier Faults, 4-1Amplifier Hard

Index BA50/75/100 User’s Manualii Aerotech, Inc. Version 1.2OOperating modes, 1-2Options, 1-2Order Information, 3-1OVERLOAD LED, 1-6PPart Number Infor

READER’S COMMENTSBA50/75/100 Series User’s ManualP/N EDA 140, February, 2001Please answer the questions below and add any suggestions for improving th

List of Figures BA50/75/100 User’s Manualvi Aerotech, Inc. Version 1.2

BA50/75/100 User’s Manual List of TablesVersion 1.2 Aerotech, Inc. viiLIST OF TABLESTable 1-1. BA Models and Voltage Configurations ...

List of Tables BA50/75/100 User’s Manualviii Aerotech, Inc. Version 1.2

BA50/75/100 User’s Manual IntroductionVersion 1.2 Aerotech, Inc. 1-1CHAPTER 1: INTRODUCTIONIn This Section:• Product Overview.......