Aerotech BA20 SERIES User Manual

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Page 1 - BA-INTELLIDRIVE

BA-INTELLIDRIVEUSER’S MANUALP/N: EDU163 (V1.4)AEROTECH, Inc. • 101 Zeta Drive • Pittsburgh, PA. 15238-2897 • USAPhone (412) 963-7470 • Fax (412) 963-

Page 2 - © Aerotech, Inc., 2001

List of Figures BA Intellidrive User’s Manualx Aerotech, Inc. Version 1.4Figure 2-34. Plot Showing Overall Effects When Kpos is High ...

Page 3 - TABLE OF CONTENTS

Communication and Commands BA Intellidrive User’s Manual3-28 Aerotech, Inc. Version 1.4Figure 3-13. Parameters Affecting the Home Cycle3.5.14. Index

Page 4

BA Intellidrive User’s Manual Communication and CommandsVersion 1.4 Aerotech, Inc. 3-29EXAMPLE:IN 25000 F10000IN RG55 F RG453.5.15. IT CommandComman

Page 5 - Version 1.4 Aerotech, Inc. v

Communication and Commands BA Intellidrive User’s Manual3-30 Aerotech, Inc. Version 1.43.5.18. Loop Start and Loop EndCommand SyntaxLE ;loop endLS ;

Page 6

BA Intellidrive User’s Manual Communication and CommandsVersion 1.4 Aerotech, Inc. 3-313.5.22. Position Mode – Absolute or IncrementalCommand Syntax

Page 7

Communication and Commands BA Intellidrive User’s Manual3-32 Aerotech, Inc. Version 1.43.5.25. Register FunctionsThe BAI supports a number of regist

Page 8

BA Intellidrive User’s Manual Communication and CommandsVersion 1.4 Aerotech, Inc. 3-333.6. Teach ModeTeach mode allows the user to specify up to 10

Page 9 - LIST OF FIGURES

Communication and Commands BA Intellidrive User’s Manual3-34 Aerotech, Inc. Version 1.43.6.1.1. +/- Increment/Decrement Current PositionHitting the

Page 10

BA Intellidrive User’s Manual Communication and CommandsVersion 1.4 Aerotech, Inc. 3-35Pressing enter will teach the BAI that position. The same pa

Page 11 - ∇ ∇ ∇

Communication and Commands BA Intellidrive User’s Manual3-36 Aerotech, Inc. Version 1.43.7. Sample ProgramsThe motion commands given above can be pl

Page 12

BA Intellidrive User’s Manual Communication and CommandsVersion 1.4 Aerotech, Inc. 3-37This program will move to one of eight positions based on the

Page 13 - LIST OF TABLES

BA Intellidrive User’s Manual List of FiguresVersion 1.4 Aerotech, Inc. xiFigure 7-18. BAI Amplifier Dimensions – 50/75/100...

Page 14

Communication and Commands BA Intellidrive User’s Manual3-38 Aerotech, Inc. Version 1.4LB 10HO ;Go homeOT 000 ;Change all of the outputs to ;zeroLS

Page 15 - Version 1.4Aerotech, Inc.xv

BA Intellidrive User’s Manual ParametersVersion 1.4 Aerotech, Inc. 4-1CHAPTER 4: PARAMETERSIn This Section:• Introduction ...

Page 16

Parameters BA Intellidrive User’s Manual4-2 Aerotech, Inc. Version 1.4Table 4-1. BAI Parameters (cont’d)Parameter Title PagePRM:24 Saved Position 4-16

Page 17 - DECLARATION OF CONFORMITY

BA Intellidrive User’s Manual ParametersVersion 1.4 Aerotech, Inc. 4-3Table 4-1. BAI Parameters (cont’d)Parameter Title PageLimit ParametersPRM:72 Ma

Page 18

Parameters BA Intellidrive User’s Manual4-4 Aerotech, Inc. Version 1.44.2. Servo Loop ParametersThe servo loop parameters dictate the performance of t

Page 19

BA Intellidrive User’s Manual ParametersVersion 1.4 Aerotech, Inc. 4-54.2.1. PRM:0 Proportional Velocity Gain KPThis parameter provides proportional

Page 20 - CUSTOMER SURVEY FORM

Parameters BA Intellidrive User’s Manual4-6 Aerotech, Inc. Version 1.44.2.4. PRM:3 Incremental Change for KPWhen changing KP from the menus, the user

Page 21 - CHAPTER 1: INTRODUCTION

BA Intellidrive User’s Manual ParametersVersion 1.4 Aerotech, Inc. 4-74.2.6. PRM:5 Incremental Change for KPOSWhen changing KPOS from the menus, the

Page 22 - 1.2. Indexer

Parameters BA Intellidrive User’s Manual4-8 Aerotech, Inc. Version 1.44.2.8. PRM:7 Servo Peak Current LimitThis parameter controls the maximum allowa

Page 23

BA Intellidrive User’s Manual ParametersVersion 1.4 Aerotech, Inc. 4-94.2.10. PRM:9 Servo RMS Current TimeoutThis parameter determines how long the

Page 24 - 1.2.1. Teach Mode

List of Figures BA Intellidrive User’s Manualxii Aerotech, Inc. Version 1.4

Page 25 - Inputs 0

Parameters BA Intellidrive User’s Manual4-10 Aerotech, Inc. Version 1.44.2.12. PRM:11 Integral ClampThis parameter clamps the maximum value of the in

Page 26 - 1.3. BAI DOS Software

BA Intellidrive User’s Manual ParametersVersion 1.4 Aerotech, Inc. 4-114.2.14. PRM:13 Servo Update RateThis parameter determines the servo loop upda

Page 27 - Figure 1-9 for locations

Parameters BA Intellidrive User’s Manual4-12 Aerotech, Inc. Version 1.4Table 4-16. Values for Parameter PRM:14Encoder Resolution (After Quadrature)Mot

Page 28 - 1.4.1.1. BAI 10/20/30

BA Intellidrive User’s Manual ParametersVersion 1.4 Aerotech, Inc. 4-134.2.17. PRM:16 Hall Effects AvailableIf the motor has Hall effects available

Page 29 - 1.4.1.2. BAI 50/75/100

Parameters BA Intellidrive User’s Manual4-14 Aerotech, Inc. Version 1.4Table 4-20. Settings for Initialization Current PRM:17PRM:17 SettingsDefault Va

Page 30 - 1.4.2.1. BAI 10/20/30

BA Intellidrive User’s Manual ParametersVersion 1.4 Aerotech, Inc. 4-15Requires a reset (CTRL-D) before taking effect.Table 4-23. Settings for Operat

Page 31 - 1.4.2.2. BAI 50/75/100

Parameters BA Intellidrive User’s Manual4-16 Aerotech, Inc. Version 1.44.2.23. PRM:24 Saved PositionThis is the saved value of the last commanded pos

Page 32 - 115/240 VAC

BA Intellidrive User’s Manual ParametersVersion 1.4 Aerotech, Inc. 4-174.2.25. PRM:27 Phase OffsetThis parameter allows the user to shift the commut

Page 33 - 1.4.4. COM Port

Parameters BA Intellidrive User’s Manual4-18 Aerotech, Inc. Version 1.44.2.27. PRM:30 Default VelocityThis parameter specifies the default velocity w

Page 34 - 1.4.7. The I/O Port (P1)

BA Intellidrive User’s Manual ParametersVersion 1.4 Aerotech, Inc. 4-194.2.29. PRM:32 In Position BitThis parameter, when set, will use output 3 (P1.

Page 35

BA Intellidrive User’s Manual List of TablesVersion 1.4Aerotech, Inc.xiiiLIST OF TABLESTable 1-1. COM Port Pinouts...

Page 36

Parameters BA Intellidrive User’s Manual4-20 Aerotech, Inc. Version 1.4thermistor resistance increases, (i.e., 10K ohms), the internal pull-up on the

Page 37

BA Intellidrive User’s Manual ParametersVersion 1.4 Aerotech, Inc. 4-214.2.33. PRM:37 Estop ActionThis parameter defines the action the BAI takes whe

Page 38

Parameters BA Intellidrive User’s Manual4-22 Aerotech, Inc. Version 1.44.2.36. PRM:41 Encoder Scale FactorParameter PRM:41 can be used to change the p

Page 39

BA Intellidrive User’s Manual ParametersVersion 1.4 Aerotech, Inc. 4-234.2.38. PRM:43 Trajectory TypeThis parameter is used to select the type of tra

Page 40 - Configurations

Parameters BA Intellidrive User’s Manual4-24 Aerotech, Inc. Version 1.44.2.41. PRM:46 Send ACK after move completesWhen set, the BAI will send a 0x6 t

Page 41 - 2.4. Inspection of the BAI

BA Intellidrive User’s Manual ParametersVersion 1.4 Aerotech, Inc. 4-254.3. Limit Parameters4.3.1. PRM:60 Limit CheckThis parameter determines wheth

Page 42 - 2.5.2. Local Mode

Parameters BA Intellidrive User’s Manual4-26 Aerotech, Inc. Version 1.44.3.4. PRM:63 Home TypeThis parameter selects which switch to search for as th

Page 43

BA Intellidrive User’s Manual ParametersVersion 1.4 Aerotech, Inc. 4-274.3.7. PRM:66 Home Marker VelocityThis parameter selects the rate at which t

Page 44

Parameters BA Intellidrive User’s Manual4-28 Aerotech, Inc. Version 1.44.3.10. PRM:69 Deceleration DistanceThis parameter defines the maximum distanc

Page 45

BA Intellidrive User’s Manual ParametersVersion 1.4 Aerotech, Inc. 4-294.3.13. PRM:72 Marker TypeThis parameter defines the marker type during a home

Page 46

List of Tables BA Intellidrive User’s ManualxivAerotech, Inc.Version 1.4Table 4-32. Settings for In Position Bit PRM:32...

Page 47

Parameters BA Intellidrive User’s Manual4-30 Aerotech, Inc. Version 1.44.3.16. PRM:75 Home Velocity OutDefines the velocity at which the motor leaves

Page 48

BA Intellidrive User’s Manual ParametersVersion 1.4 Aerotech, Inc. 4-314.4. Communications/Startup Parameters4.4.1. PRM:90 Baud RateThis parameter s

Page 49

Parameters BA Intellidrive User’s Manual4-32 Aerotech, Inc. Version 1.44.4.4. PRM:94 Unit AddressThis parameter defines the address for the unit. Whe

Page 50

BA Intellidrive User’s Manual ParametersVersion 1.4 Aerotech, Inc. 4-334.4.7. PRM:97 Bootup Program NameIf autorun (PRM:96=1) is selected, the BAI w

Page 51

Parameters BA Intellidrive User’s Manual4-34 Aerotech, Inc. Version 1.44.4.10. PRM:100 Display TypeThis parameter controls the format of the numbers w

Page 52

BA Intellidrive User’s Manual ParametersVersion 1.4 Aerotech, Inc. 4-354.5. Miscellaneous4.5.1. PRM:200 Position Scale FactorThis parameter allows t

Page 53

Parameters BA Intellidrive User’s Manual4-36 Aerotech, Inc. Version 1.44.5.4. PRM:204 Autotune DistanceThis parameter specifies the distance the motor

Page 54

BA Intellidrive User’s Manual ParametersVersion 1.4 Aerotech, Inc. 4-374.5.6. PRM:206 Autotune Damping FactorThis parameter sets the damping factor f

Page 55

Parameters BA Intellidrive User’s Manual4-38 Aerotech, Inc. Version 1.44.5.9. PRM:209 Clock/Direction MultiplierThis parameter replaces PRM:19 and al

Page 56

BA Intellidrive User’s Manual RegistersVersion 1.4 Aerotech, Inc. 5-1CHAPTER 5: REGISTERSIn This Section:• Introduction...

Page 57 - 2.7. Axis Scope Tuning Window

BA Intellidrive User’s Manual List of TablesVersion 1.4Aerotech, Inc.xvTable 4-83. Settings for Start Frequency PRM:207...

Page 58

Registers BA Intellidrive User’s Manual5-2 Aerotech, Inc. Version 1.45.1.3. RG3 Position FeedbackThis register contains the position feedback in encod

Page 59

BA Intellidrive User’s Manual RegistersVersion 1.4 Aerotech, Inc. 5-35.1.9. RG9 Velocity CommandThis register contains the velocity command from the t

Page 60

Registers BA Intellidrive User’s Manual5-4 Aerotech, Inc. Version 1.4

Page 61

BA Intellidrive User’s Manual Mode of OperationVersion 1.4 Aerotech, Inc. 6-1CHAPTER 6: MODE OF OPERATIONIn This Section:• Introduction...

Page 62

Modes of Operation BA Intellidrive User’s Manual6-2 Aerotech, Inc. Version 1.4Figure 6-1. Trapezoidal Motion ProfileFigure 6-2. Sinusoidal Motion Prof

Page 63

BA Intellidrive User’s Manual Mode of OperationVersion 1.4 Aerotech, Inc. 6-3If a move is programmed where the ramp distance (the distance the motor w

Page 64

Modes of Operation BA Intellidrive User’s Manual6-4 Aerotech, Inc. Version 1.4

Page 65

BA Intellidrive User’s Manual Technical DetailsVersion 1.4 Aerotech, Inc. 7-1CHAPTER 7: TECHNICAL DETAILSIn This Section:• Introduction...

Page 66

Technical Details BA Intellidrive User’s Manual7-2 Aerotech, Inc. Version 1.4Figure 7-1. BAI Jumper Locations7.3. The I/O PortThe I/O port is a 25-

Page 67 - 2.8. Autotuning

BA Intellidrive User’s Manual Technical DetailsVersion 1.4 Aerotech, Inc. 7-37.3.1. Restore/Reset SignalThis signal can be used to restore the par

Page 68

List of Tables BA Intellidrive User’s ManualxviAerotech, Inc.Version 1.4

Page 69

Technical Details BA Intellidrive User’s Manual7-4 Aerotech, Inc. Version 1.47.3.4. Thermistor Input SignalA thermistor can be connected to the BAI

Page 70

BA Intellidrive User’s Manual Technical DetailsVersion 1.4 Aerotech, Inc. 7-5Figure 7-4. Electrical Characteristics of Opto-Isolated InputAll digit

Page 71 - 2.9. Tuning Tips

Technical Details BA Intellidrive User’s Manual7-6 Aerotech, Inc. Version 1.4Figure 7-5. Electrical Characteristics of Opto-Isolated OutputAll digit

Page 72

BA Intellidrive User’s Manual Technical DetailsVersion 1.4 Aerotech, Inc. 7-77.4. Encoder/Limits/Hall Effects Port P3The 25-pin “D” style connector

Page 73 - 3.2.1. Local Mode

Technical Details BA Intellidrive User’s Manual7-8 Aerotech, Inc. Version 1.47.4.1. Encoder InterfaceThe encoder interface requires square wave sign

Page 74 - 3.2.2. Remote Mode

BA Intellidrive User’s Manual Technical DetailsVersion 1.4 Aerotech, Inc. 7-9The home limit acts as a reference point so that motion may always beg

Page 75 - 3.2.2.2. Daisy Chain

Technical Details BA Intellidrive User’s Manual7-10 Aerotech, Inc. Version 1.4Figure 7-9. Hall Effect Motor PhasingFigure 7-10. Motor Rotation (From

Page 76 - 3.3.1. C-Change Parameter

BA Intellidrive User’s Manual Technical DetailsVersion 1.4 Aerotech, Inc. 7-111. Connect the ends of three resistors to motor terminals A, B, C. R

Page 77

Technical Details BA Intellidrive User’s Manual7-12 Aerotech, Inc. Version 1.4Figure 7-11. Motor Phase Voltage Observation SchemeFigure 7-12. Encode

Page 78

BA Intellidrive User’s Manual Technical DetailsVersion 1.4 Aerotech, Inc. 7-137.5. Servo Amplifier SpecificationsThe electrical and controller spec

Page 79 - 3.3.3.1. Running a Program

BA Intellidrive User’s Manual Regulatory InformationVersion 1.4 Aerotech, Inc. xviiDECLARATION OF CONFORMITYManufacturer’s Name and AddressAerotech, I

Page 80 - 3.3.3.2. Read Register

Technical Details BA Intellidrive User’s Manual7-14 Aerotech, Inc. Version 1.4Table 7-5. Electrical Specifications for BAI 50/75/100Model Units BAI5

Page 81 - 3.3.4. F-File Operations

BA Intellidrive User’s Manual Technical DetailsVersion 1.4 Aerotech, Inc. 7-157.6. AC Input and Motor WiringTo reduce electrical noise in the BAI S

Page 82

Technical Details BA Intellidrive User’s Manual7-16 Aerotech, Inc. Version 1.4Figure 7-13. Wiring to Minimize EMI and Capacitive CouplingFigure 7-14

Page 83 - 3.3.10. T-Teach Mode

BA Intellidrive User’s Manual Technical DetailsVersion 1.4 Aerotech, Inc. 7-177.6.2. Minimizing 50/60 HZ Line InterferenceOperating the BAI series

Page 84 - 3.3.11. Space Bar

Technical Details BA Intellidrive User’s Manual7-18 Aerotech, Inc. Version 1.4Second, another problem that potentially exists with off line connecti

Page 85 - 3.4. BAI System Commands

BA Intellidrive User’s Manual Technical DetailsVersion 1.4 Aerotech, Inc. 7-197.7. BAI Amplifier DimensionsThe outline dimensions for the BAI ampli

Page 86 - 3.4.3. DF Delete File

Technical Details BA Intellidrive User’s Manual7-20 Aerotech, Inc. Version 1.4Figure 7-18. BAI Amplifier Dimensions – 50/75/100R2.3 [.09]168.1 [6.62

Page 87 - 3.4.7. HOLD/TRIGGER/CANCEL

BA Intellidrive User’s Manual Technical DetailsVersion 1.4 Aerotech, Inc. 7-217.7.1. Mounting Procedures for the BAI 10/20/30/50To ensure proper he

Page 88 - 3.4.9. Print Directory

Technical Details BA Intellidrive User’s Manual7-22 Aerotech, Inc. Version 1.4Figure 7-20. BAI Top View (Preferred Mounting – 10/20/30/50)It is advi

Page 89 - 3.4.12. Print Status

BA Intellidrive User’s Manual Technical DetailsVersion 1.4 Aerotech, Inc. 7-23Figure 7-21. Preferred Mounting of BAI Amplifiers (10/20/30/50)7.7.2.

Page 90 - 3.4.14. Serial Poll command

Regulatory Information BA Intellidrive User’s Manualxviii Aerotech, Inc. Version 1.4

Page 91 - 3.4.16. Parameter Editing

Technical Details BA Intellidrive User’s Manual7-24 Aerotech, Inc. Version 1.4Figure 7-22.Preferred Mounting (75/100) BAI75 BAI100Metal Panel(

Page 92 - 3.4.17. Read/Write Register

BA Intellidrive User’s Manual Technical DetailsVersion 1.4 Aerotech, Inc. 7-25Figure 7-23. BAI Side View (75/100)Figure 7-24. BAI Top View (75/

Page 93

Technical Details BA Intellidrive User’s Manual7-26 Aerotech, Inc. Version 1.4

Page 94 - 3.4.21. ; Comment

BA Intellidrive User’s Manual TroubleshootingVersion 1.4 Aerotech, Inc. 8-1CHAPTER 8: TROUBLESHOOTINGIn This Section:• Amplifier Related Problems .

Page 95

Troubleshooting BA Intellidrive User’s Manual8-2 Aerotech, Inc. Version 1.4Table 8-1. Amplifier Faults, Causes, and Solutions (Continued)Symptom Possi

Page 96

BA Intellidrive User’s Manual Appendix AVersion 1.4 Aerotech, Inc. A-1APPENDIX A: GLOSSARY OF TERMSIn This Section:• Terms Used In This Manual• Defin

Page 97 - 3.5.8. Fault Acknowledge

Appendix ABA Intellidrive User’s ManualA-2 Aerotech, Inc. Version 1.4constant velocity motion - Constant velocity motion refers to the controller’s ab

Page 98

BA Intellidrive User’s Manual Appendix AVersion 1.4 Aerotech, Inc. A-3home cycle - The home cycle is series of motions that are used to move the spec

Page 99 - 3.5.13. Home Command

Appendix ABA Intellidrive User’s ManualA-4 Aerotech, Inc. Version 1.4position error - Position error is the difference between the commanded position

Page 100 - 3.5.14. Index Command

BA Intellidrive User’s Manual Appendix AVersion 1.4 Aerotech, Inc. A-5velocity profiled motion - Velocity profiled motion is a move of a programmed d

Page 101

BA Intellidrive User’s Manual PrefaceVersion 1.4 Aerotech, Inc. xixPREFACEThis section gives you an overview of topics covered in each of the sections

Page 102

Appendix ABA Intellidrive User’s ManualA-6 Aerotech, Inc. Version 1.4

Page 103 - 3.5.24. Ramp Time

Warranty and Field Service BA Intellidrive User’s ManualVersion 1.4 Aerotech, Inc.B-1APPENDIX B: WARRANTY AND FIELD SERVICEIn This Section:• Laser Pro

Page 104 - 3.5.28. WM/WA – Wait Move

BA Intellidrive User’s Manual Warranty and Field ServiceB-2 Aerotech, Inc. Version 1.4After Aerotech’s examination, the buyer shall be notified of the

Page 105

BA Intellidrive User’s Manual IndexVersion 1.4 Aerotech, Inc. iAABMotion abort, 3-14Abort, 3-9Abort motion, 3-10Absolute, 3-31Amplifier faults, 8-1Amp

Page 106

IndexBA Intellidrive User’s Manualii Aerotech, Inc. Version 1.4Enabling RS232, 3-2Encoder Interface, 7-8Encoder marker signal, 7-9Encoder port, 1-15,

Page 107 - 3.6.1.4. I-Change the Index

BA Intellidrive User’s Manual IndexVersion 1.4 Aerotech, Inc. iiiLLabels, 3-29LBLabel, 3-29LELoop end, 3-30Learn current position, 3-34LED indicator,

Page 108 - 3.7. Sample Programs

IndexBA Intellidrive User’s Manualiv Aerotech, Inc. Version 1.4Autotune Velocity Loop Bandwidth, 4-36206Autotune Damping Factor, 4-37207Start Frequenc

Page 109

BA Intellidrive User’s Manual IndexVersion 1.4 Aerotech, Inc. vSave teach program, 3-35Saved Position, 4-16Send motion, 3-16Serial Poll, 3-18Service R

Page 110

IndexBA Intellidrive User’s Manualvi Aerotech, Inc. Version 1.4

Page 111 - CHAPTER 4: PARAMETERS

READER’S COMMENTSBA-Intellidrive User’s ManualP/N EDU163, February, 2001Please answer the questions below and add any suggestions for improving this d

Page 112

If you should have any questions about the BA-Intellidrive or comments regarding the documentation, please refer toAerotech online at:http://www.aerot

Page 113

Preface BA Intellidrive User’s Manualxx Aerotech, Inc. Version 1.4INDEXThe index contains a page number reference of topics discussed in this manual.

Page 115

BA Intellidrive User’s Manual IntroductionVersion 1.4 Aerotech, Inc. 1-1CHAPTER 1: INTRODUCTIONIn This Section:• Product Overview...

Page 116

Introduction BA Intellidrive User’s Manual1-2 Aerotech, Inc. Version 1.41.2. IndexerThe BAI can act as a single-axis indexer. This means that it is ca

Page 117

BA Intellidrive User’s Manual IntroductionVersion 1.4 Aerotech, Inc. 1-3Figure 1-3. Illustration of Local and Remote ModeRS232RS232HandTerminalorDOS e

Page 118 - 4.2.9. PRM:8 Servo RMS Limit

Introduction BA Intellidrive User’s Manual1-4 Aerotech, Inc. Version 1.41.2.1. Teach ModeTeach mode allows the user to teach the BAI up to 100 positio

Page 119

BA Intellidrive User’s Manual IntroductionVersion 1.4 Aerotech, Inc. 1-5Figure 1-5. Teach Mode (using BAI MMI)Figure 1-6. Teach Mode (using a Hand Hel

Page 120

Introduction BA Intellidrive User’s Manual1-6 Aerotech, Inc. Version 1.41.2.2. Clock and DirectionThe BAI can also operate in clock and direction mode

Page 121

BA Intellidrive User’s Manual IntroductionVersion 1.4 Aerotech, Inc. 1-71.4. Hardware Overview and FunctionThe BA-Intellidrive consists of two power c

Page 122

Introduction BA Intellidrive User’s Manual1-8 Aerotech, Inc. Version 1.41.4.1. Motor and AC Power Connections1.4.1.1. BAI 10/20/30AC power is applied

Page 123 - Type Long (32bit)

BA Intellidrive User’s Manual IntroductionVersion 1.4 Aerotech, Inc. 1-91.4.1.2. BAI 50/75/100AC power is applied to the BAI through the terminal stri

Page 124

BA Intellidrive User’s Manual Table of ContentsVersion 1.4 Aerotech, Inc. iiiTABLE OF CONTENTSCHAPTER 1: INTRODUCTION...

Page 125 - 4.2.21. PRM:22 Position Save

Introduction BA Intellidrive User’s Manual1-10 Aerotech, Inc. Version 1.41.4.2. Fusing and Inrush Limiting1.4.2.1. BAI 10/20/30The BAI 10/20/30 do not

Page 126

BA Intellidrive User’s Manual IntroductionVersion 1.4 Aerotech, Inc. 1-111.4.2.2. BAI 50/75/100The BAI 50/75/100 contain inrush limiting internally.

Page 127 - 4.2.25. PRM:27 Phase Offset

Introduction BA Intellidrive User’s Manual1-12 Aerotech, Inc. Version 1.41.4.3. 20 - 80 Volt Option – BAI 10/20/30If a BAI 10/20/30 - 80 amplifier was

Page 128 - 4.2.28. PRM:31 Jog Value

BA Intellidrive User’s Manual IntroductionVersion 1.4 Aerotech, Inc. 1-131.4.4. COM PortThe BAI is a Data Terminal Equipment (DTE) device. Consequentl

Page 129

Introduction BA Intellidrive User’s Manual1-14 Aerotech, Inc. Version 1.4Figure 1-15. RS232 Daisy Chain1.4.6. LED Status IndicatorsThe BAI contains tw

Page 130 - 4.2.32. PRM:36 Position Mode

BA Intellidrive User’s Manual IntroductionVersion 1.4 Aerotech, Inc. 1-15Table 1-2. I/O Connector Pinouts (P1)Pin Function Pin Function1 Shield 13 Out

Page 131 - 4.2.33. PRM:37 Estop Action

Introduction BA Intellidrive User’s Manual1-16 Aerotech, Inc. Version 1.4Table 1-3. Pinouts for the Encoder/Limits/Hall Effects Port (P3)Pin Function

Page 132

BA Intellidrive User’s Manual IntroductionVersion 1.4 Aerotech, Inc. 1-171.5. Safety Procedures and WarningsThe following statements apply wherever th

Page 133 - 4.2.40. PRM:45 Estop Polarity

Introduction BA Intellidrive User’s Manual1-18 Aerotech, Inc. Version 1.4

Page 134 - 4.2.43. PRM:52 RMS Method

BA Intellidrive User’s Manual Getting StartedVersion 1.4 Aerotech, Inc. 2-1CHAPTER 2: GETTING STARTEDIn This Section:• Introduction ...

Page 135 - 4.3.3. PRM:62 Home Direction

Table of Contents BA Intellidrive User’s Manualiv Aerotech, Inc. Version 1.43.3.1. C-Change Parameter...

Page 136 - 4.3.5. PRM:64 Home Velocity

Getting Started BA Intellidrive User’s Manual2-2 Aerotech, Inc. Version 1.42.2. Unpacking the BA-IntellidriveBefore unpacking any components, visually

Page 137

BA Intellidrive User’s Manual Getting StartedVersion 1.4 Aerotech, Inc. 2-32.4. Inspection of the BAIAll products undergo a total quality inspection

Page 138

Getting Started BA Intellidrive User’s Manual2-4 Aerotech, Inc. Version 1.42.5.1. BAI Cable ConnectionsCommands can be sent to the BAI with one of two

Page 139 - 4.3.13. PRM:72 Marker Type

BA Intellidrive User’s Manual Getting StartedVersion 1.4 Aerotech, Inc. 2-52.5.3. Standard Installation of the SoftwareTo install the software, the

Page 140 - 4.3.18. PRM:77 Output Disable

Getting Started BA Intellidrive User’s Manual2-6 Aerotech, Inc. Version 1.4These programs can also run in a DOS shell under Windows 95/98/NT. Again, i

Page 141 - 4.4.1. PRM:90 Baud Rate

BA Intellidrive User’s Manual Getting StartedVersion 1.4 Aerotech, Inc. 2-710. To establish some type of motion with the system, type F4 - JOG (or

Page 142 - 4.4.4. PRM:94 Unit Address

Getting Started BA Intellidrive User’s Manual2-8 Aerotech, Inc. Version 1.43. Exit the MS-DOS Editor program and restart the COM_BAI.exe.4. Then typ

Page 143

BA Intellidrive User’s Manual Getting StartedVersion 1.4 Aerotech, Inc. 2-9Figure 2-11. File Upload Screen7. Type in TEST1.BAI and hit return or &l

Page 144 - 4.4.10. PRM:100 Display Type

Getting Started BA Intellidrive User’s Manual2-10 Aerotech, Inc. Version 1.4Figure 2-13. Auto Run/Block Run Option Screen21. Select 1 to perform an a

Page 145 - 4.5.3. PRM:202 Filter Cutoff

BA Intellidrive User’s Manual Getting StartedVersion 1.4 Aerotech, Inc. 2-112.5.3.2. BAI Windows Software InterfaceIncluded in the standard software

Page 146

BA Intellidrive User’s Manual Table of ContentsVersion 1.4 Aerotech, Inc. v3.5.14. Index Command...

Page 147

Getting Started BA Intellidrive User’s Manual2-12 Aerotech, Inc. Version 1.4Figure 2-16. Programs WindowEditing Parameters on the BAI is as easy as th

Page 148

BA Intellidrive User’s Manual Getting StartedVersion 1.4 Aerotech, Inc. 2-132.5.3.3. BAI MMI Windows Software InstallationTo install the BAI MMI sof

Page 149 - CHAPTER 5: REGISTERS

Getting Started BA Intellidrive User’s Manual2-14 Aerotech, Inc. Version 1.42. To write a program using the MMI, select File and Programs… from the p

Page 150

BA Intellidrive User’s Manual Getting StartedVersion 1.4 Aerotech, Inc. 2-155. Select (or highlight) the file just created from the PC directory, t

Page 151 - 5.1.11. RG14, RG15 Timers

Getting Started BA Intellidrive User’s Manual2-16 Aerotech, Inc. Version 1.4Figure 2-22. Display Code (Main Screen)The previous two buttons that were

Page 152

BA Intellidrive User’s Manual Getting StartedVersion 1.4 Aerotech, Inc. 2-172.6. Parameters Screen - BAI MMIThe Parameters screen contains four tabs

Page 153

Getting Started BA Intellidrive User’s Manual2-18 Aerotech, Inc. Version 1.4Figure 2-24. Motor Profiles Selection (Parameter Screen)From the File pull

Page 154

BA Intellidrive User’s Manual Getting StartedVersion 1.4 Aerotech, Inc. 2-192.7. Axis Scope Tuning WindowThe Axis Scope window is a tool that aids t

Page 155 - 6.4. Clock and Direction

Getting Started BA Intellidrive User’s Manual2-20 Aerotech, Inc. Version 1.4The Axis Scope toolbars that are enabled and disabled with the Tools menu

Page 156

BA Intellidrive User’s Manual Getting StartedVersion 1.4 Aerotech, Inc. 2-21Figure 2-27. Cursors Toolbar (Axis Scope Screen)2.7.1. Tuning Procedure

Page 157 - 7.1. Introduction

Table of Contents BA Intellidrive User’s Manualvi Aerotech, Inc. Version 1.44.2.23. PRM:24 Saved Position ...

Page 158

Getting Started BA Intellidrive User’s Manual2-22 Aerotech, Inc. Version 1.4Figure 2-28. Flowchart of Overall Tuning ProcessTurn off Position Error &a

Page 159

BA Intellidrive User’s Manual Getting StartedVersion 1.4 Aerotech, Inc. 2-23The following is a step-by-step procedure for tuning motors without tach

Page 160 - 5 V Logic Interface

Getting Started BA Intellidrive User’s Manual2-24 Aerotech, Inc. Version 1.4When the “Single” button is pressed, the motor will first move as specifie

Page 161

BA Intellidrive User’s Manual Getting StartedVersion 1.4 Aerotech, Inc. 2-25Figure 2-30. Unacceptable Velocity ErrorFigure 2-31. Acceptable Velocity

Page 162

Getting Started BA Intellidrive User’s Manual2-26 Aerotech, Inc. Version 1.4The user can stop adjusting “Kp” and start adjusting “Ki”.Use a starting v

Page 163 - IMPORTANT

BA Intellidrive User’s Manual Getting StartedVersion 1.4 Aerotech, Inc. 2-27The user can stop adjusting “Ki” and start adjusting “Kpos.”6. Adjust th

Page 164 - 7.4.2. Limits Interface

Getting Started BA Intellidrive User’s Manual2-28 Aerotech, Inc. Version 1.4Figure 2-34. Plot Showing Overall Effects When Kpos is High7. Turn the Pos

Page 165 - 7.4.3. Hall Effect Interface

BA Intellidrive User’s Manual Getting StartedVersion 1.4 Aerotech, Inc. 2-292.8. AutotuningAutotuning is a procedure that automatically identifies m

Page 166

Getting Started BA Intellidrive User’s Manual2-30 Aerotech, Inc. Version 1.4The other text boxes on the Auto Tune panel, bandwidth (BW) and damping, a

Page 167

BA Intellidrive User’s Manual Getting StartedVersion 1.4 Aerotech, Inc. 2-31Figure 2-37 shows an autotune plot where there are too many steps. The p

Page 168 - Encoder Connector

BA Intellidrive User’s Manual Table of ContentsVersion 1.4 Aerotech, Inc. vii4.4.10. PRM:100 Display Type...

Page 169

Getting Started BA Intellidrive User’s Manual2-32 Aerotech, Inc. Version 1.4Figure 2-38. Autotune Plot Showing Proper Calibration

Page 170

BA Intellidrive User’s Manual Getting StartedVersion 1.4 Aerotech, Inc. 2-332.9. Tuning TipsShown in Figure 2-39 is a tuning plot of an AC brushless

Page 171

Getting Started BA Intellidrive User’s Manual2-34 Aerotech, Inc. Version 1.4

Page 172 - AMPLIFIER

BA Intellidrive User’s Manual Communication and CommandsVersion 1.4 Aerotech, Inc. 3-1CHAPTER 3: COMMUNICATION AND COMMANDSIn This Section:• Intr

Page 173

Communication and Commands BA Intellidrive User’s Manual3-2 Aerotech, Inc. Version 1.43.2.2. Remote ModeThe BAI can be completely controlled remotel

Page 174

BA Intellidrive User’s Manual Communication and CommandsVersion 1.4 Aerotech, Inc. 3-33.2.2.2. Daisy ChainDaisy chain operation is similar to single

Page 175 - AEROTECH®

Communication and Commands BA Intellidrive User’s Manual3-4 Aerotech, Inc. Version 1.43.3. Menu CommandsThe BAI uses certain menu commands that allo

Page 176

BA Intellidrive User’s Manual Communication and CommandsVersion 1.4 Aerotech, Inc. 3-5Figure 3-2. The Change Parameter ScreenThe servo loop gains (i

Page 177

Communication and Commands BA Intellidrive User’s Manual3-6 Aerotech, Inc. Version 1.43.3.2. D-Display Tracking InformationAfter pressing the D key,

Page 178

BA Intellidrive User’s Manual Communication and CommandsVersion 1.4 Aerotech, Inc. 3-73.3.3. O-Other MenusThese other available options are used to

Page 179 - Metal Panel

Table of Contents BA Intellidrive User’s Manualviii Aerotech, Inc. Version 1.47.6. AC Input and Motor Wiring ...

Page 180

Communication and Commands BA Intellidrive User’s Manual3-8 Aerotech, Inc. Version 1.43.3.3.2. Read RegisterThe read register selection can be used

Page 181

BA Intellidrive User’s Manual Communication and CommandsVersion 1.4 Aerotech, Inc. 3-93.3.4. F-File OperationsThis screen allows the user to upload/

Page 182

Communication and Commands BA Intellidrive User’s Manual3-10 Aerotech, Inc. Version 1.43.3.7. F5 – Aborts Motion and ProgramsPressing F5 while motio

Page 183 - CHAPTER 8: TROUBLESHOOTING

BA Intellidrive User’s Manual Communication and CommandsVersion 1.4 Aerotech, Inc. 3-113.3.10. T-Teach ModeTeach mode allows the user to teach the B

Page 184

Communication and Commands BA Intellidrive User’s Manual3-12 Aerotech, Inc. Version 1.4Figure 3-11. Teach Mode (using BAI MMI)Teach mode is discusse

Page 185 - APPENDIX A: GLOSSARY OF TERMS

BA Intellidrive User’s Manual Communication and CommandsVersion 1.4 Aerotech, Inc. 3-133.4. BAI System CommandsThis section covers the system comman

Page 186 - BA Intellidrive User’s Manual

Communication and Commands BA Intellidrive User’s Manual3-14 Aerotech, Inc. Version 1.43.4.1. Program/Motion AbortCommand Syntax: AB <LF>0x15

Page 187

BA Intellidrive User’s Manual Communication and CommandsVersion 1.4 Aerotech, Inc. 3-15character. If the file does not exist, the BAI returns a file

Page 188

Communication and Commands BA Intellidrive User’s Manual3-16 Aerotech, Inc. Version 1.43.4.8. Execute Immediate CommandCommand Syntax: Icmdstring &

Page 189

BA Intellidrive User’s Manual Communication and CommandsVersion 1.4 Aerotech, Inc. 3-173.4.11. Print Program “file” to PortCommand Syntax: PP filena

Page 190

BA Intellidrive User’s Manual List of FiguresVersion 1.4 Aerotech, Inc. ixLIST OF FIGURESFigure 1-1. BA-Intellidrive Amplifiers ...

Page 191 - Version 1.4 Aerotech, Inc.B-1

Communication and Commands BA Intellidrive User’s Manual3-18 Aerotech, Inc. Version 1.43.4.13. Return Axis PositionCommand Syntax: PXn < LF>Al

Page 192

BA Intellidrive User’s Manual Communication and CommandsVersion 1.4 Aerotech, Inc. 3-19This bit is cleared when a new program is loaded or a new imm

Page 193

Communication and Commands BA Intellidrive User’s Manual3-20 Aerotech, Inc. Version 1.4Example:To BAI WP5 1000<LF> (write 1000 to parameter 5)

Page 194

BA Intellidrive User’s Manual Communication and CommandsVersion 1.4 Aerotech, Inc. 3-21• An axis error such as a limit or position error occurs• A

Page 195 - Physical setup, 2-3

Communication and Commands BA Intellidrive User’s Manual3-22 Aerotech, Inc. Version 1.43.4.21. ; CommentComments can be added to the program with th

Page 196

BA Intellidrive User’s Manual Communication and CommandsVersion 1.4 Aerotech, Inc. 3-233.5. BAI Motion and Program CommandsThis section covers the p

Page 197

Communication and Commands BA Intellidrive User’s Manual3-24 Aerotech, Inc. Version 1.43.5.1. Acceleration CommandCommand Syntax: AC accelerationThi

Page 198

BA Intellidrive User’s Manual Communication and CommandsVersion 1.4 Aerotech, Inc. 3-25Example:CT 30 101:LB 30 ;CT 30 branches to LB 30 line and ;co

Page 199 - AEROTECH

Communication and Commands BA Intellidrive User’s Manual3-26 Aerotech, Inc. Version 1.43.5.9. FreerunCommand Syntax: FR ARG 1FR 0The freerun command

Page 200

BA Intellidrive User’s Manual Communication and CommandsVersion 1.4 Aerotech, Inc. 3-273.5.11. Gosub CommandCommand Syntax: GS labelThis command cal

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